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ORC Waste Heat Recovery Generator

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ORC Waste Heat Recovery Generator Specification

Connector Type
Screw Terminal

Humidity %
10-90% RH

Power Factor
0.85

Mounting Type
Floor Mount

Efficiency
Up to 25%

Surface Finish
Paint Coated

Operating Temperature
-30C to 150C

IP Rating
IP55

Feature
Automatic Operation, Remote Monitoring, Environment Friendly

Overheating Protection
YES

Insulation Material
Fiberglass

Shape
Rectangular

Product Type
ORC Waste Heat Recovery Generator

Application
Industrial, Power Plant, Chemical Plant, Paper Mill, Cement Factory

Protection Level
IP55

Frequency (MHz)
50 Hz

Rated Voltage
400 V

Energy Consumption
Low

Output Type
AC

Color
Blue & Grey

Dimension (L*W*H)
6000 x 1800 x 2100 mm

Weight
14 Ton

Input Voltage
380-415 V

Size
Customizable

Phase
Three Phase

No Of Poles
3

Material
Mild Steel

Connection Type
Busbar

Turbine Type
Radial/ORC Turbine

Working Fluid
Organic Compound (customizable per application)

Maintenance Interval
Annual

Noise Level
70 dB(A) at 1m

Compliance
CE Certified

Control System
PLC Controlled

Evaporator Type
Shell & Tube, Plate or Custom

Electrical Output Range
150 kW 800 kW

Start-up Time
30 min

Thermal Output Range
500 kW 2500 kW

Cooling Method
Air/Water Cooled

About ORC Waste Heat Recovery Generator

Product Description

Product Features

- A modular design that enables the utilization of small and large waste heat supplies.

- The recovery period is short compared to facility investment and the installation time is short.

Company Profile

DUK YOUNG ENGINEERING

Based on powder and liquid mixing technology for the past 30 years, our company provides total engineering service of automation processes required throughout the industry, such as storage, transfer, metering, and input.

High-Efficiency Energy Recovery

Harnessing the latest in Organic Rankine Cycle (ORC) technology, this generator utilizes a radial/ORC turbine and customizable working fluids to capture and convert waste heat into valuable electricity. It is optimal for industries seeking to improve energy efficiency and reduce emissions, delivering up to 25% efficiency with output sizes tailored to meet specific demands.

Flexible Design and Seamless Integration

With options for air or water cooling, various evaporator configurations, and customizable dimensions, this generator integrates seamlessly into existing infrastructures. PLC control and remote monitoring enable effortless operation, while robust mild steel construction, IP55 protection, and a weather-resistant paint finish ensure lasting performance in harsh industrial settings.

Reliable and User-Friendly Operation

Designed for ease of use and long service life, the generator features automatic operation, quick start-up times (30 minutes), and a simple annual maintenance schedule. Comprehensive overheating protection, high-quality insulation, and three-phase AC output contribute to safe, reliable power generation for your facility.

FAQ's of ORC Waste Heat Recovery Generator:

Q: How does the ORC Waste Heat Recovery Generator work in an industrial setting?

A: The generator uses a customizable organic compound as its working fluid within a radial/ORC turbine. It captures waste heat-typically from boilers, kilns, or exhaust streams-and converts it into electrical power through an efficient Organic Rankine Cycle, significantly enhancing overall energy recovery.

Q: What benefits does using an ORC waste heat recovery generator provide for factories?

A: Factories benefit from reduced energy costs, lower carbon emissions, and efficient utilization of waste heat. The system's up to 25% efficiency, low energy consumption, and annual maintenance help minimize operational costs while offering reliable, environment-friendly power generation.

Q: Where can the ORC generator be installed and what are the typical applications?

A: This generator is ideal for industrial facilities such as power plants, chemical plants, cement factories, and paper mills. Its customizable size and flexibility in cooling methods allow installation in new or existing infrastructures, both indoors and outdoors, as long as access to waste heat sources is available.

Q: When is the generator ready to begin operation after startup?

A: The ORC waste heat recovery generator is ready to supply electrical power within 30 minutes of startup, ensuring minimal downtime and rapid commissioning during installation or after maintenance.

Q: What is the process for maintaining the generator, and how frequently is maintenance required?

A: The generator is engineered for user convenience, requiring only an annual preventive maintenance check. Maintenance involves inspecting the PLC control system, turbine, evaporator, and cooling system to ensure optimal and safe operation.

Q: How is safety ensured during the operation of this generator?

A: Safety is prioritized through multiple features, such as PLC-controlled automation, IP55-rated enclosure, overheating protection, and high-quality fiberglass insulation materials. These measures collectively protect operators and equipment, supporting reliable operation under industrial conditions.

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