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Foam filled fender

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MOQ : 1 Unit

Foam filled fender Specification

Installation Type
Floating or fixed installation with chain and swivel

Feature
Puncture resistant, low maintenance, high energy absorption, unsinkable

Diameter
0.5m to 4.5m

Length
0.8m to 9m (customizable)

Vehicle Model
Universal marine application

Technology
Polyurethane elastomer skin, closed cell foam core

Size
Customizable (commonly available from 0.5m to 4.5m diameter)

Thickness
PU skin thickness: 6 mm to 20 mm (based on model)

Weight
Varies by size; approx. 40 kg to 1800 kg

Dimension (L*W*H)
Standard: 2.0m x 1.0m x 1.0m (custom sizes available)

Usage & Applications
Harbor, Offshore protection, Berthing, Ship-to-Ship (STS) and Ship-to-Quay (STQ) operations

Capacity
Energy absorption capacity up to 450 kNm (depending on size)

Hardness
Shore A 45-50

Product Type
Foam Filled Fender

Material
High density closed cell EVA foam with PU outer skin

Vehicle Type
Suitable for ships, boats, docks, and offshore platforms

OE Number
FFF-EVA-2024

Core Type
Resilient closed cell EVA foam

End Fittings
Heavy-duty galvanized steel flanges and shackles

Buoyancy
Excellent, remains afloat even if punctured

Compression Deformation
<55% under full load

Design Life
Up to 20 years with proper maintenance

Maintenance
Minimal, periodic inspection recommended

Temperature Resistance
-40°C to +80°C

Maximum Reaction Force
Up to 1200 kN (size dependent)

Abrasion Resistance
Superior, high performing PU outer skin

UV Resistance
High, designed for prolonged outdoor use

Outer Skin Color
Standard grey or customizable options

Reinforcement
Nylon filament winding for maximum strength

About Foam filled fender

Product Description

- Fender Skin
The elastomer used in the fender skin is polyurea. The skin is reinforced by filament winding wrap in a helical and hoop direction, which is controlled by an automatic winding system with load cell sensors at each filament. Our four-axis filament winding system, also used to build spacecraft fuel tanks, takes control and positions each filament for maximum strength and even finish. The polyurea shows far superior physical properties to those of the rubber. The durable and resilient polyurea skin also offers the best resistance to salt water and ultraviolet light.

- Various colors
Standard color shall be made of Dark red, gray and black. But customers can request yellow etc.

Product Features

500 phi X 1,000L 4,500 phi X 10,500L

Product Application

- Bulk cargo
- RoRo and ferries
- General cargo
- Shipyard
- Cruise ships
- Navy ships
- Oil and gas tankers
- Container vessels
- Ship to ship

Company Profile

SEAZONE

Since our incorporation in 1997, we have been committed to developing and supplying foam-filled fender systems to allow ships to safely dock.

As ships grow in size and dock more frequently, a safe docking system becomes increasingly critical. However, conventional fender systems still contain legacy vulnerabilities without significant improvements to reduce damage.

Hence, we are committed to supplying products of much better quality and more durability than conventional fender systems in support of marine safety.

Preparing for the future to come, SEAZONE will always try to serve the best interests of customers by changing and innovation ever more. We will do our utmost to deliver only the best products, leveraging our quality and service know-how. Our mission will be to satisfy the needs of customers and provide quality services, and we will place top priority on delivering value to customers.

Website :

http://www.seazonekorea.com

Remarks

Price : Negotiable, Variable according to quantity and specification

Durable Construction for Marine Environments

Built with high density closed cell EVA foam and a tough PU outer skin, the foam filled fender stands up to harsh marine conditions. Heavy-duty galvanized steel flanges and shackles ensure secure connections, while nylon filament winding provides maximum tensile strength. Designed for extended outdoor use, these fenders resist UV rays, extreme temperatures from -40C to +80C, and abrasion, maintaining optimal performance season after season.

Customizable Design and Versatile Application

Choose from standard grey or bespoke colors to match your fleet. Size options range from 0.5m to 4.5m diameter and lengths from 0.8m up to 9m, suitable for ships, docks, and offshore platforms. The resilient core guarantees buoyancy even after puncture. Offered as floating or fixed installations, these fenders are perfect for harbor protection, berthing, ship-to-ship (STS), and ship-to-quay (STQ) operations, supporting a wide variety of marine vessels.

Reliable Performance & Low Maintenance

These foam filled fenders deliver up to 1200 kN reaction force and energy absorption up to 450 kNm, with minimal compression deformation under full load. The closed cell foam core and high abrasion resistance PU skin ensure operational longevity and minimal maintenance-periodic inspections are recommended to maximize the design life of up to 20 years. Thanks to their unsinkable construction, they remain effective even if damaged, reducing operational risks.

FAQ's of Foam filled fender:

Q: How is the foam filled fender installed on marine structures?

A: The foam filled fender can be installed as either a floating or fixed unit using heavy-duty galvanized steel flanges and shackles, often secured with chains and swivels. This ensures reliable attachment to ships, docks, or offshore platforms for robust protection.

Q: What are the main benefits of using this foam filled fender?

A: Key benefits include high energy absorption, superior puncture and abrasion resistance, unsinkability even if punctured, minimal maintenance, and effective performance in extreme temperatures and UV exposure. This ensures long-term, safe operation in demanding marine environments.

Q: When should the foam filled fender be inspected or maintained?

A: While the fender is designed for low maintenance, periodic inspections are recommended. Regular checks help ensure maximum lifespan, with the design supporting up to 20 years of dependable performance if properly maintained.

Q: Where is this fender commonly used?

A: This foam filled fender finds application in harbors, offshore protection, berthing operations, ship-to-ship (STS), and ship-to-quay (STQ) operations. Its versatility makes it suitable for most marine vehicles, docks, and offshore platforms.

Q: What customization options are available for size and color?

A: Sizes are customizable with diameters ranging from 0.5m to 4.5m and lengths from 0.8m to 9m. The outer skin color is available in standard grey or can be tailored to specific requirements, including custom thickness and dimensional needs.

Q: How does the foam filled fender remain buoyant even if punctured?

A: The fender uses a resilient closed cell EVA foam core, which retains buoyancy by preventing water ingress, ensuring it stays afloat and functional after puncture or damage.

Q: What process ensures maximum strength and long lifespan for this fender?

A: Each fender is reinforced with nylon filament winding for enhanced strength and constructed with a high-performance polyurethane elastomer skin. These features, coupled with periodic inspections, ensure up to 20 years of operational life.

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