Vacuum Brazing Furnace Equipment for PCD PCBN and Diamond joining metal - non-metal

Send Inquiry

Request To Call Back

Vacuum Brazing Furnace Equipment for PCD PCBN and Diamond joining metal - non-metal

Get a Price/Quote

MOQ : 1 Unit

Vacuum Brazing Furnace Equipment for PCD PCBN and Diamond joining metal - non-metal Specification

Drive Type
Belt Driven / Direct Drive

Usage & Applications
PCD, PCBN, Diamond joining with metals and non-metals; tool manufacturing; cutting tools; abrasives

Surface Finish
Mirror Polished / Corrosion Resistant

Noise Level
75 dB(A)

Lubricating System
Automatic / Oil Circulation

Diameter
600 mm (Chamber Inner Diameter)

Size
Standard / Customizable

Motor Power
3 HP

Features
Precise temperature control, PLC control system, rapid heating & cooling, inert gas compatibility

Capacity
120-150 Liters

Shape
Rectangular / Cylindrical Chamber

Product Type
Vacuum Brazing Furnace Equipment

Material
Stainless Steel Chamber, High-Temperature Alloy Elements

Technology
Vacuum Brazing

Power Source
Electric

Power
28 kW

Voltage
380V/415V, 3 Phase

Pressure
<=6.7 10^-3 Pa (High Vacuum)

Surface Treatment
Polished / Heat Resistant Coating

Dimension (L*W*H)
1500 1300 1800 mm

Weight
Approximately 1850 kg

Color
Silver / Metallic Grey

Installation Location
Indoor, Factory Workshop

Safety Features
Over-temperature protection, Emergency cut-off, Leakage protection, Alarm system

Optional Accessories
Data logger, Remote Monitoring, Additional Gas Ports

Heating Element Material
Molybdenum / Graphite

Control Panel
Digital Display, User-Friendly Interface

Ambient Temperature Range
5C40C

Temperature Control Accuracy
1C

Loading Method
Front Loading Door, Manual or Pneumatic

Observation Window
Quartz Glass Observation Port

Cooling Method
Forced Air / Water Cooling

Utility Requirements
Power Supply, Cooling Water, Compressed Air, Vacuum Supply

Process Atmosphere
Vacuum / Inert Gas (Argon, Nitrogen)

Application Materials
PCD, PCBN, Diamond, Carbide, CBN, Tungsten, Ceramics

Pump System
Rotary / Roots Combination

Heating Rate
010C/min adjustable

Controller Type
Programmable Logic Controller (PLC), Touch Screen

Chamber Volume
150 liters

Maximum Temperature
up to 1300C

Vacuum Brazing Furnace Equipment for PCD PCBN and Diamond joining metal - non-metal Trade Information

Minimum Order Quantity
1 Unit

FOB Port
South Korea

Payment Terms
Telegraphic Transfer (T/T)

Packaging Details
Export Standard Packing

About Vacuum Brazing Furnace Equipment for PCD PCBN and Diamond joining metal - non-metal

Product Description

1) Brazing Cycle Time; within 2 Hr/batch
2) Rapid Heating and Rapid Cooling
3) PCD, PCBN and Diamond Machining Tools
4) Bell Type; Substrate size is dia.150mm & 200mm, under high vacuum
5) Box Type; Working Zone 300 x 300(mm), under high vacuum
6) Main Customer; Ewha Diamond, Korloy, etc..

Bell Type

Box Type

Ziwoo Techonlogy Co., Ltd.

We are incorporated in January 2003.
We are an actual manufacturer for only vacuum applied systems for 17 years.
So, we can make several good vacuum systems, that is, vacuum sublimation system, vacuum brazing system, vacuum plasma system, vacuum metallurgy system, etc. .

We have lots of customer related us for a long time in Korea and foreign countries.
Especially, for OLED materials we can produce the excellent purifying system named Vacuum Sublimation System. We have sold over 150 system for R&D and mass production to Koran and foreign customer.

Additionally, our Vacuum Brazing System for PCD, PCBN brazed tool have a good notice by machining tool manufacturer.
We have 8 registered patents for sublimation system and brazing system.

Now our company try to promote the export to the foreign market so we have opened the branch office in Xian, China for the first time in September 2019.
For the future we will do our best to make a client-friendly vacuum system melted in innovation and passion.

Contacts

Company Name : Ziwoo Techonlogy Co., Ltd.
Company Website : www.zwt.co.kr

Advanced Vacuum Brazing Technology

This furnace is tailored for industries demanding high-precision joining of superhard materials like PCD, PCBN, and diamond. The integration of advanced vacuum brazing and inert gas compatibility ensures superior bonding strength and minimal contamination. Precise control of process variables results in repeatable, high-quality joints, boosting productivity and product consistency for tooling manufacturers.

Precision and Safety Combined

Equipped with a PLC controller and touch-screen interface, operators benefit from reliable programming, data logging, and process monitoring. Safety is paramount, with features including over-temperature protection, emergency cut-off, leakage prevention, and alarm systems. An observation window made from quartz glass allows real-time viewing, ensuring process transparency and immediate response to anomalies.

Optimized Design for Industrial Use

The furnace is constructed with a polished, corrosion-resistant stainless steel chamber and high-temperature alloys for durability. Forced air and water cooling options support efficient heat dissipation, while adjustable heating rates enable rapid thermal cycling. A front-loading door, available in manual or pneumatic options, enhances accessibility and workflow for various production scales.

FAQs of Vacuum Brazing Furnace Equipment for PCD PCBN and Diamond joining metal - non-metal:

Q: How does the vacuum brazing process work in this furnace for joining PCD, PCBN, and diamond materials?

A: The vacuum brazing furnace heats materials in a controlled, oxygen-free vacuum or inert gas atmosphere, enabling strong, clean joints between PCD, PCBN, diamond, metals, and non-metals. Temperatures up to 1300C and precise regulation prevent oxidation and unwanted reactions, achieving high integrity bonds suitable for demanding industrial tools.

Q: What types of materials and applications is this furnace designed for?

A: This furnace is engineered for joining PCD, PCBN, diamond, carbide, CBN, tungsten, ceramics, and similar materials to metals or non-metals. Typical applications include manufacturing cutting tools, abrasives, and specialized industrial components requiring robust, precise bonding.

Q: When should I use forced air versus water cooling with this equipment?

A: Forced air cooling is suitable for moderate thermal loads or cycles where rapid cooling is not critical. For high-volume or temperature-intensive processes, water cooling ensures faster heat removal, ideal for protecting heat-sensitive components and achieving shorter cycle times.

Q: Where should the furnace be installed for optimal performance and safety?

A: The furnace is designed for indoor installation in factory workshops or industrial environments, within an ambient temperature range of 5C40C. Sufficient space, ventilation, utility connections (power, cooling water, compressed air, vacuum), and clear access paths are essential for safe operation and maintenance.

Q: What are the key benefits of using the PLC touch-screen interface?

A: The PLC touch-screen controller provides intuitive programming, precision temperature control (1C), real-time process monitoring, alarm notifications, and data logging capabilities. This enhances ease of use, process repeatability, and rapid troubleshooting, minimizing downtime and user error.

Q: How do I ensure the safety of operators during furnace operation?

A: The furnace incorporates over-temperature protection, emergency cut-off switches, leakage detection, and an integrated alarm system. Additionally, the front-loading door (manual or pneumatic) and a quartz glass observation port allow safe process observation without exposure to heat or hazardous atmospheres.

Tell us about your requirement