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Prototype For Large Plastic Parts
Product Details:
- Technology CNC Machining, Vacuum Casting, 3D Printing, Injection Molding
- Thickness 2 mm - 20 mm
- Diameter Up to 1.5 m (For Circular Parts)
- Capacity Prototype/Custom Production
- Length Up to 2 Meters
- Feature High Precision, Dimensional Accuracy, Impact Resistance, Lightweight, Corrosion Resistant, Heat Stable
- Usage & Applications Automotive, Aerospace, Agricultural Equipment, Construction Machinery, Appliance Housing, Industrial Prototyping
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Prototype For Large Plastic Parts Price And Quantity
- 1 Unit
Prototype For Large Plastic Parts Product Specifications
- CNC Machining, Vacuum Casting, 3D Printing, Injection Molding
- Custom/OE Available for Bulk Orders
- Up to 1.5 m (For Circular Parts)
- Prototype/Custom Production
- 2 mm - 20 mm
- Industrial Equipment, Automotive, Heavy Machinery
- High-Grade Plastic (ABS/Polycarbonate/Custom Blend)
- Up to 2 Meters
- High Precision, Dimensional Accuracy, Impact Resistance, Lightweight, Corrosion Resistant, Heat Stable
- Up to 40 kg (Depending on Model & Material)
- Automotive, Aerospace, Agricultural Equipment, Construction Machinery, Appliance Housing, Industrial Prototyping
- 65-85 Shore D
- Universal/Custom Fit
- Large Plastic Part Prototype
- Custom, Up To 2 Meters
- Direct Mount/Customizable Fittings
- Custom As Per Requirement
Prototype For Large Plastic Parts Trade Information
- Letter of Credit (L/C), Telegraphic Transfer (T/T)
Product Description
Product Description- BUMPER, R/GRILLE, CVR-COWL TOP
- PNL-INSTRUMENT, TRUNK-LID, LUGG SIDE TRIM, FLOOR-CONSOLE,
- DOOR TRIM automotive plastic injection molding focusing on large parts such as bumper, grille, lining, etc.
- Based on 1600 to 3000 ton injection molding facility in prototype development export sector
- We are achieving the shortest production period of 30 days.
- Plastic injection parts for Automobile interior and exterior
- The mechanical know-how of internal and external plastic injection molding products provides high-quality products.
- ZAS(Zinc Alloy Steel)
- Use ZAS instead of steel as mold material
ZAS has the following features:
- Low melting temperature and fluidity make casting easy
- Easy to process
- Easy design change with excellent weldability
- Casting with pre-manufactured cooling line(less mechanical work)
- Cost savings with eco-friendly recycling materials
- ZAS Material Composition
- AL: 3.9-4.3%, CU:2.85-3.35%, FE:0.075% or less, Mg:0.03-0.06%
- SN:0.002% or less, Pb: 0.003 or less Cd:0.001 or less, Zn: 93%
- We use a one-stop process that is effective in developing a prototype car:ZAS casting and mold production, from manufacturing to injection molding
RIM(Reaction Injection molding)
- Use two types of materials with low molecular weight, low viscosity, and high reactivity
- This material is injected into the mold and reacts immediately to form a part of the polymer resin.
- RIM function compared to injection molding
- formed at relatively low temperatures(Resin temperature:20-50, Mold temperature 40 -80)
- internal pressure of mold(3-5kg/cm2(IM:250-300)
- Large, complex parts with low viscosity and good flow can be easily molded.
- less scratches in BOSS and RIM.
- Thin material injected into the mold makes it easier to make complex parts
Product Feature
Spec: BUYERS STANDARDS
Product Specification
BUYERS STANDARDS
Product Use
Automotive parts
Versatile Surface Finishes and Custom Colors
Choose from a range of surface treatments including smooth, matte, textured, or custom finishes to achieve your precise aesthetic and functional requirements. With an extensive palette, we can match nearly any RAL or Pantone color, ensuring your prototypes align seamlessly with brand or industrial specifications.
Precision Engineering for Large Custom Parts
Our state-of-the-art rapid prototyping and low-volume manufacturing processes accommodate custom parts up to 2 meters. With tight tolerances of 0.2 mm and material options including ABS and polycarbonate, we ensure high precision and reproducibility whether you need a single prototype or a short production run.
FAQ's of Prototype For Large Plastic Parts:
Q: How does the prototyping process work for large plastic parts?
A: Our prototyping process begins with your specifications. We use CAD designs to rapidly manufacture parts using CNC machining, 3D printing, vacuum casting, or injection molding. Each part is finished to your selected surface texture and color, with dimensional checks ensuring accuracy. The lead time typically ranges from 7 to 20 days based on part complexity.Q: What customization options are available for surface finish and color?
A: We offer multiple surface finishes-smooth, matte, textured, or a finish tailored to your needs. Color options are fully customizable and can be matched to standard RAL or Pantone codes, providing both aesthetic flexibility and brand consistency.Q: What industries and applications benefit from these prototypes?
A: Our large plastic prototypes are ideal for industrial equipment, automotive, aerospace, agricultural machinery, construction, and appliance housing. The materials and processes provide high dimensional stability, impact resistance, heat stability, and lightweight builds suitable for demanding engineering uses.Q: When should I use rapid prototyping for my project?
A: Rapid prototyping is most beneficial during product development, testing, and pre-production stages. It allows engineers and designers to evaluate form, fit, and function before committing to costly tooling, enabling accelerated innovation and faster time-to-market.Q: How can I ensure compatibility with my existing equipment or assembly?
A: You can provide us with OE numbers, technical drawings, or CAD files for custom fitting. We offer direct-mount and customizable installation solutions, ensuring precise integration with your vehicle, machinery, or equipment requirements.Q: What are the key benefits of your plastic prototypes compared to traditional metal components?
A: Our high-grade plastic prototypes are significantly lighter, corrosion-resistant, and easy to handle. They offer excellent impact resistance and can withstand temperatures up to 120C, making them reliable for robust industrial applications where metal parts may be over-engineered or unnecessarily heavy.Tell us about your requirement
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