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Prototype For Large Plastic Parts

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MOQ : 1 Unit

Prototype For Large Plastic Parts Specification

Usage & Applications
Automotive, Aerospace, Agricultural Equipment, Construction Machinery, Appliance Housing, Industrial Prototyping

Hardness
65-85 Shore D

Installation Type
Direct Mount/Customizable Fittings

Technology
CNC Machining, Vacuum Casting, 3D Printing, Injection Molding

Thickness
2 mm - 20 mm

Size
Custom, Up To 2 Meters

Weight
Up to 40 kg (Depending on Model & Material)

Length
Up to 2 Meters

Diameter
Up to 1.5 m (For Circular Parts)

Feature
High Precision, Dimensional Accuracy, Impact Resistance, Lightweight, Corrosion Resistant, Heat Stable

Dimension (L*W*H)
Custom As Per Requirement

Capacity
Prototype/Custom Production

Vehicle Model
Universal/Custom Fit

Product Type
Large Plastic Part Prototype

Material
High-Grade Plastic (ABS/Polycarbonate/Custom Blend)

Vehicle Type
Industrial Equipment, Automotive, Heavy Machinery

OE Number
Custom/OE Available for Bulk Orders

Production Lead Time
7-20 Days Depending on Complexity

MOQ
1 Prototype

Color Options
Custom Colors Based On RAL/Pantone

Export Markets
Worldwide

Packaging
Custom Foam/Crate/Export Packaging

Heat Deflection Temperature
Up to 120°C (Material Dependent)

Surface Finish
Smooth, Matte, Textured, or Custom Finish Available

Prototyping Method
Rapid Prototyping & Low-Volume Manufacturing

Tolerances
±0.2 mm

Prototype For Large Plastic Parts Trade Information

Minimum Order Quantity
1 Unit

Payment Terms
Letter of Credit (L/C), Telegraphic Transfer (T/T)

About Prototype For Large Plastic Parts

Product Description

BUMPER, R/GRILLE, CVR-COWL TOP
PNL-INSTRUMENT, TRUNK-LID, LUGG SIDE TRIM, FLOOR-CONSOLE,
DOOR TRIM automotive plastic injection molding focusing on large parts such as bumper, grille, lining, etc.
Based on 1600 to 3000 ton injection molding facility in prototype development export sector
We are achieving the shortest production period of 30 days.
Plastic injection parts for Automobile interior and exterior
The mechanical know-how of internal and external plastic injection molding products provides high-quality products.
ZAS(Zinc Alloy Steel)
Use ZAS instead of steel as mold material

ZAS has the following features:

Low melting temperature and fluidity make casting easy
Easy to process
Easy design change with excellent weldability
Casting with pre-manufactured cooling line(less mechanical work)
Cost savings with eco-friendly recycling materials
ZAS Material Composition
AL: 3.9-4.3%, CU:2.85-3.35%, FE:0.075% or less, Mg:0.03-0.06%
SN:0.002% or less, Pb: 0.003 or less Cd:0.001 or less, Zn: 93%
We use a one-stop process that is effective in developing a prototype car:ZAS casting and mold production, from manufacturing to injection molding

RIM(Reaction Injection molding)

Use two types of materials with low molecular weight, low viscosity, and high reactivity
This material is injected into the mold and reacts immediately to form a part of the polymer resin.
RIM function compared to injection molding
formed at relatively low temperatures(Resin temperature:20-50, Mold temperature 40 -80)
internal pressure of mold(3-5kg/cm2(IM:250-300)
Large, complex parts with low viscosity and good flow can be easily molded.
less scratches in BOSS and RIM.
Thin material injected into the mold makes it easier to make complex parts

Product Feature

Spec: BUYERS STANDARDS

Product Specification

BUYERS STANDARDS

Product Use

Automotive parts

Versatile Surface Finishes and Custom Colors

Choose from a range of surface treatments including smooth, matte, textured, or custom finishes to achieve your precise aesthetic and functional requirements. With an extensive palette, we can match nearly any RAL or Pantone color, ensuring your prototypes align seamlessly with brand or industrial specifications.

Precision Engineering for Large Custom Parts

Our state-of-the-art rapid prototyping and low-volume manufacturing processes accommodate custom parts up to 2 meters. With tight tolerances of 0.2 mm and material options including ABS and polycarbonate, we ensure high precision and reproducibility whether you need a single prototype or a short production run.

FAQ's of Prototype For Large Plastic Parts:

Q: How does the prototyping process work for large plastic parts?

A: Our prototyping process begins with your specifications. We use CAD designs to rapidly manufacture parts using CNC machining, 3D printing, vacuum casting, or injection molding. Each part is finished to your selected surface texture and color, with dimensional checks ensuring accuracy. The lead time typically ranges from 7 to 20 days based on part complexity.

Q: What customization options are available for surface finish and color?

A: We offer multiple surface finishes-smooth, matte, textured, or a finish tailored to your needs. Color options are fully customizable and can be matched to standard RAL or Pantone codes, providing both aesthetic flexibility and brand consistency.

Q: What industries and applications benefit from these prototypes?

A: Our large plastic prototypes are ideal for industrial equipment, automotive, aerospace, agricultural machinery, construction, and appliance housing. The materials and processes provide high dimensional stability, impact resistance, heat stability, and lightweight builds suitable for demanding engineering uses.

Q: When should I use rapid prototyping for my project?

A: Rapid prototyping is most beneficial during product development, testing, and pre-production stages. It allows engineers and designers to evaluate form, fit, and function before committing to costly tooling, enabling accelerated innovation and faster time-to-market.

Q: How can I ensure compatibility with my existing equipment or assembly?

A: You can provide us with OE numbers, technical drawings, or CAD files for custom fitting. We offer direct-mount and customizable installation solutions, ensuring precise integration with your vehicle, machinery, or equipment requirements.

Q: What are the key benefits of your plastic prototypes compared to traditional metal components?

A: Our high-grade plastic prototypes are significantly lighter, corrosion-resistant, and easy to handle. They offer excellent impact resistance and can withstand temperatures up to 120C, making them reliable for robust industrial applications where metal parts may be over-engineered or unnecessarily heavy.

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